Custom Die Cut Boxes

Either you are selling toys, garments, food items or office supplies, you would need a custom packaging solution for your product. The usual generic packaging options might do the task pretty well generally, but sometimes some products either need special care in handling, a tight fit packaging or a packaging solution that is both, good looking and serves practical purposes as well. Or you may need a packaging solution that is easy and fast to assemble and dismantle without having the need to learn any special skills. If that is your case then our custom die cut boxes are your best bet. Available in a wide range of designs, shapes and sizes, these boxes are a perfect fit for a large range of product. However, if you have a special product that demands a special packaging solution, then we have the most advanced die-cutting machines that can materialize even the most complex die-cut designs.

Customer Reviews

Material / Paper Stock We Use

When packaging is meant for protecting and prompting products, the material/paper stock ensures integrity and safety. Well-known cardboard packaging material is synonymous with durability and resilience. Kraft is delicate to take care of your fragile items. Corrugated boxes are tough to bear the tear and shear of external stresses. We have arranged the world’s finesse stock of papers full of qualities; sustainability, affordability, and elegance.

duplex chipboard

Duplex Chipboard

grey chipboard cardboard

Grey Chipboard Cardboard

black kraft

Black-Kraft

holographic

Holographic

metallic paper

Metallic Paper

natural brown kraft

Natural Brown Kraft

SBS C2S

SBS C2S

textured

Textured

white kraft

White Kraft

type of Printing Methods We Use

We all have stepped into the world of digitalization. The packaging and printing have also been digitalized. Digital printing on blank eco-friendly surfaces of boxes delivers a sense of creativity. The offset printing method, though traditional yet classic, ensures consistent image resolution. The screen printing allows textured prints inside and out of the boxes. We offer all the latest types of printing methods to imprint all your thoughts on custom boxes.

digital print

Digital Print

offset print

Offset Print

scodix digital enhancement

Scodix Digital Enhancement

uv print

UV Print

type of inks We Use

Joyful prints and consistent brand images all are blessings of the vibrancy of printing inks. We have a wide variety of in-stock inks including funky Pantone, shiny Pantone Metallic, smooth oil-based inks, and sparkling fluorescent color ink. For bold and bright options, explore soy vegetable inks and water-based inks. Ignite your creativity- brush your ideas Now!

fluorescent color inks

Fluorescent Color Inks

oil based inks

Oil Based Inks

pantone

Pantone

pantone metallic

Pantone Metallic

soy vegetable based inks

Soy Vegetable Based Inks

water based inks

Water Based Inks

Our finishing

Finishing is considered to have a crucial impact on overall aesthetics. At The Custom Boxes, we view it as more than just an eye-appealing factor; it's a statement. Customized packaging simply radiates brilliance. Based on your preferences, we can add a touch of glamour with glitter on a metallic finish. We infuse a sense of exclusivity through silver and gold foiling or coating on custom packaging. Explore the myriad of options available – discover more now.

anti scratch lamination

Anti Scratch Lamination

aqueous coating

Aqueous Coating

lamination

Lamination

soft touch coating

Soft Touch Coating

soft toucg silk lamination cards

Soft Touch/Silk Lamination Cards

spot gloss uv

Spot Gloss UV

Add- ons

We assist you in elevating beyond ordinary packaging. Add-ons are artistic touches that captivate customers' attention. These extras work wonders in enhancing the perceived value of boxes. By adding glamour to your custom packages, they also enhance functionality. Embossing, debossing, foiling, screening, PVC windows, and inserts not only ensure the safety of products but also ignite excitement in every unboxing adventure.

cold foil printing

Cold Foil Printing

debossing

Debossing

embossing

Embossing

full embossing

Full Embossing

hot foil stamping

Hot Foil Stamping

proper embossing

Proper Embossing

pvc patching cards

PVC Patching Cards

ribbon handles

Ribbon Handles

Specifications

We give you complete freedom to tell your brand tale via dazzling packaging prints. Well, we don’t know what you want unless you specify us. It’s a give-and-take process; select box dimensions, choose material, and upload pictures of the most inspiring packaging. In return, we will deliver your dream packages. Fill in the specifications and get a chance to win your business game.

Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities 100 - 500,000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days , Rush

Custom Die Cut Boxes and Packaging

You'll never have to worry about your products wobbling here and there in the box as our die-cut boxes can be made in pretty much the exact shape of your product, making sure that it fits snugly and doesn't get damaged during transit.

Custom Made Packages

We understand the variable needs of your customers and allow them to choose from an array of finishing options and add-ons. These add the needed oomph to your products, reflecting the quality of the offering from the way it is packaged. Finishing options to choose from include Aqueous coating, gloss or matte finishing and Spot UV and add-ons include gold foiling/silver foiling, raised ink, embossing, debossing and the most popular Die cut window to give a sneak peak into the products inside.

Printing

We offer digital printing, offset printing and onscreen printing methods with CMYK and PMS color selection tools that help our clients choose variations according to their needs. The quality and color schemes vary according to the different types and so do their costs so clients can evaluate the alternatives according to their budgets and needs and pick one that suits them the best.

Material Variety

The material plays a major role in the durability of the boxes and safe transit of your items.  For this reason we offer three varieties that can be picked from by the clients, including standard silk card, biodegradable and recyclable craft. The density of the materials varies with each kind as well ranging from 280 GSM to 550 GSM, affecting the preservative quality of the packaging accordingly.

Fast Turnaround

The whole process of order placement, processing and production is swift and spans merely 10-12 business days. We, at Thecustomboxes.com.au take great pride in incorporating a smooth system of processing which allows us the timely production and delivery of the customized die-cut boxes to our esteemed clients. We are proud to have been highly acclaimed by our previous clients in the business for our efficiency that helped them with their packaging needs in time.

No Shipping Cost

We like to pamper our customers with the best available services. So yes! You've heard it right. We deliver our product free of cost throughout Australia. However, if you want a more speedy option then our paid-rush service is the right solution for you.

faq

Frequently Asked Questions

A single platform to manage your end-to-end packaging workflow

Below you'll find answers to some common questions around creating a custom box. Every order is little different though, so don't hesitate to reach out with anything else you might be wondering.

Die-cut boxes are a special type of custom packaging boxes that are crafted by cutting them into specific designs or shapes using a die. A die is a specialized tool having sharp steel blades that are formed into a template or pattern. This tool is then utilized to cut materials like corrugated board or cardboard, into consistent and precise shapes. Die-cutting permits users to create intricate and customized box designs that may not be achievable with standard box-cutting methods.
The cost of die cut boxes depends on various factors. The overall material quality, selected size dimensions, order quantity, finishing, and printing options. However, the most affordable die cut boxes are available at The Custom Boxes. We made excellent die-cut boxes within your budget constraints without compromising the overall quality.
The difference between die cut and RSC boxes lies in their construction and applications. Die-cut boxes are custom shaped and designed using a die. Also, they are highly customizable. Both factors make them suitable for retail packaging, distinctive product presentation, and branding. On the other hand, Regular Slotted Container (RSC) boxes follow standard corrugated designs having four flaps on the top and bottom. These are cost-effective solutions for storage and shipping purposes. Moreover, they are more standardized and widely used in various platforms, including e-commerce, industries, manufacturing, and logistics.
Die cut of packaging means cutting various materials like cardboard or paperboard into unique shapes and designs with the help of a specialized tool called a die.
Die-cut boxes offer a high level of customization that can be used to enhance brand visibility and create a memorable packaging experience for customers. They also provide effective product protection by maintaining structural integrity. If you are looking for a more professional and aesthetically pleasing appeal then these boxes are the best option for you as compared to standard boxes.
Die cuts are used for various purposes across industries. In packaging, die cuts are employed to craft distinctive boxes with mesmerizing features. The printing industry uses die cuts to add visual interest to materials like brochures, crafting custom shapes that stand out. The textile industry utilizes die cuts to create intricate patterns in garments and fabrics. In the medical industry, it is used for precise components in medical devices and packaging. The automobile industry uses this technique for custom interior components. In short, die cuts offer versatility and precision that results in contributing to the distinctiveness and functionality of a wide range of products and applications.
Die cut packaging refers to a process in which a flat, thin material, like paperboard or cardboard, is cut into a specific shape using a die. A die is a special tool having sharp blades or steel rule that is formed into the desired pattern. This is used to create custom shapes and designs for packaging materials.
The die-cut box is usually a paper-based material such as cardboard or paperboard.
A die cut design refers to a special pattern that is made by using a die-cutting process. It is a manufacturing technique where a thin and flat material is cut into a specific shape using a die tool having distinctively arranged sharp blades.
These boxes are made by cutting large cardboard sheets of various sizes and shapes. That is why they are popular for branding strategies for various types of products. They give their users the freedom to adopt any theme or product’s personality for their recognition. Not just easy customization, they are also highly durable and protect against environmental factors. Moreover, they usually ship in flat form and reduce the shipment cost. On arrival at the destination, customers can turn them into boxes manually. In short, due to high protection, customization, and easy handling, these boxes are in high demand by top brands.
With us, you can have these boxes in two basic types. One is rigid, and the other is folding boxes. If you are looking to have a luxury appeal for your brands, then we recommend you go for rigid packaging. They provide high-grade protection and are best for delicate and expensive items. On the other hand, if you want flexibility in style, shape, or design, we recommend you use folding boxes. They are also light in weight and are best for lightweight products. Such packaging boxes are also cost-effective, and you can make them attractive by using some additional features.
For die cutting, different processes are in use by our experts: • Flatbed die cutting • Rotatory die cutting • Digital die cutting In a flatbed, a flat die cutting is used by our experts to make die cuts in thick materials. We prefer this method for small-scale orders. On the other hand, we use cylindrical dies in the rotatory die-cutting process. This method is good for high precision and a large number of boxes. In the digital process, we don’t use metal dies; instead, the computerized laser technique is in use to make delicate designs. This method has a quick turnaround time, so you can use it for fast delivery.
box style bottom
box style top
box style right
Build Your Brand with Customized Packing Styles That Grab the Spotlight

We fully comprehend that packaging boxes not only present but also promote products effectively. Crafting a unique brand voice requires a fresh and innovative appearance. 'Box by Style' stands out as a distinctive feature on our official website, guiding you in selecting the perfect style for your delicate, high-selling items. Assemble various pieces of cardboard or other packaging materials to experience the final result. We infuse delight into every unboxing through exceptional interlocking. Explore creative concepts and captivate your customers with playful shapes without compromising functionality.