Mailer Boxes
The first thing customers do when they receive the orders is touch and feel the products. That moment matters. Custom mailer boxes help brands create a strong first impression while keeping products safe during delivery. From small online stores to growing e-commerce brands, mailer boxes are one of the most trusted and practical packaging solutions.
Low Minimums of 100 Boxes
What Customers Say About Us
I had an amazing experience working with TheCustomBoxes! From start to finish, their team was professional, helpful, and attentive to every detail. I needed custom packaging for a new product line, and they offered a wide range of design options to choose...
What Customers Say About Us
This my first time ever ordering custom boxes and my experience has been exceptional! Jeff is a rock star and has walked me through the process from start to finish. He is very detailed with explaining what I should expect. I have been shopping around for...
What Customers Say About Us
This was my first experience with The Custom Boxes and with designing the type of packaging they produce. Ben worked with me throughout the project. He was helpful, informative, and patient. I went through several revisions resulting in a simple but effec...
What Customers Say About Us
Davis Elton was great. He discussed our project in detail on their live chat, and even provided reference photos. Unfortunately, this company just doesn't make what we are looking for. The customer service is OUTSTANDING, and if we have a project that ne...
What Customers Say About Us
HUGE shout out to The Custom Boxes and especially customer service rep Daniel Hale. I found you guys after a negative experience elsewhere, and Daniel immediately understood our issue and helped set up our artwork and order seamlessly. Communication is s...
What Customers Say About Us
Great experience from beginning to end and Ben J. was such a big help answering any questions I had in a timely manner. Looking forward to working with The Custom Boxes in the future!
What Customers Say About Us
Jeff and his team were extremely helpful throughout the whole process! This was our first time ordering with the The Custom Boxes and we couldn't be happier. When we had trouble color matching our boxes they were able to match the exact color we envisioned...
What Customers Say About Us
Ben and the whole team at TCB have been extremely helpful and patient with my first order (of many) with them! Thank you guys for your patience, competitive pricing, and all around quality.
What Customers Say About Us
One of the best customer services that we encountered! We haven't made an order yet, but we feel that we are cared for and understood by this company. We are willing to work with them just because they are so helpful and that in itself shows that they are...
What Customers Say About Us
After searching and coming up with dead ends it was a wonderful surprise and a glimmer of hope when I spoke with Brad this morning about my packaging needs. He was awesome as he went above and beyond to assist me with the design of the product I was lookin...
What Customers Say About Us
The Custom Boxes is a great company. They go out of their way, they are friendly, they are quick, and they make a quality product. The are everything a business could ask for and more.
What Customers Say About Us
Ben at The Custom Boxes came through for us on a rush job with 2 components. Delivered high-quality boxes right on time! We were happy! Client was happy! Thanks Ben and The Custom Boxes team – we wouldn't have made our deadline without you! - Allison V, D...
What Customers Say About Us
The Custom Boxes have been fantastic to deal with! Sam has looked after me every step of the way with a friendly attitude and genuine care to help my little business succeed. Communication is always prompt and all of my orders have arrived really quickly....
What Customers Say About Us
I worked with Mark, and was in a bind and needed boxes for my lip balms FAST! Mark assured me I would have them by a certain day, and was very patient with me when I got worried after receiving a DHL notification with a different delivery date than the one...
What Customers Say About Us
Excellent is truly the right word! Mark and his team were the most helpful company we have worked with in a long time. Fast response times, helpful and informative answers, they often made me feel as if I were their only customer. We have been working...
What Customers Say About Us
Exceptional Service and High-Quality Custom Boxes! I had an incredible experience with this company! I needed two custom-designed boxes on a very tight deadline, and they truly exceeded my expectations. Not only did they work with me to perfect the design...
What Customers Say About Us
I had an outstanding experience with the product box. The quality is top-notch, and the print is absolutely beautiful with high definition. It's exactly what I was looking for. Additionally, I want to commend Jeff for the smooth communication and file shar...
What Customers Say About Us
We were looking for a company to make some custom vinyl stickers as well as cards . These cards and stickers were for my son’s business. I have to say they delivered nothing but the BEST!!! Customer service was very knowledgeable and helpful. I should add...
What Customers Say About Us
I had a very small and specific size I needed for my custom boxes that most manufacturers were not able to accommodate, as well as a low minimum I wanted to start with. They were able to make my custom size at a low MOQ AND at a great price! I worried qual...
What Customers Say About Us
The Custom Boxes team really came through for me. They were very easy to work with and the boxes came in at a great price. I received my beautiful new boxes right on time. I can definitely recommend them highly!
What Customers Say About Us
Amazing quality and prices! My rep, Joshua, was a pleasure to work with. He answered all my production questions, quickly and thoroughly. The team also helped us test a new die line for a custom sleeve. Our final spec was for a trifold sleeve, 350 gsm card...
What Customers Say About Us
I was in a very tough spot since my supplier had a import issue and I could not get the packages for my chocolate shop. Mark from Custom Boxes was of immense help got me a very reasonable price and an amazing customer service. When the boxes came I was eve...
What Customers Say About Us
The Custom Boxes not only met, but exceeded our expectations … exceptional pricing … attentive customer service … and a quality of work that is far above the standard. Hands-down, The Custom Boxes is our new “go to” custom packaging company!
What Customers Say About Us
I have have been coming to the custom boxes for 2 years now— and they have been with me every step of the way on my journey in business!! They are super reliable, quick turn around, and very personable people who responded so quickly and efficiently. Good...
What Customers Say About Us
I had a job that was very last minute. I had the art, but not the boxes. Jeff was able to hook me up with the boxes fast and under quotes that I had received from other businesses. When I got the boxes they were SPOT ON! They were great. So great, I'm orde...
What Customers Say About Us
All I want to say is this people are AMAZING!!!. Paul did a great job with customer service. Helping me throughout the whole process. I will totally recommend them. Looking forward to continue working with them in the future.
What Customers Say About Us
Working with Custom Boxes was a great experience. They fixed and adjusted my artwork to make our boxes look great and the turn around time was on point. Pricing was also very competitive. Will definitely use again.
What Customers Say About Us
I am very satisfied with the outcome of my order. I submitted some files that weren't ideal, and the automated customer service email suggested ways to enhance them, which I appreciated. Then, a real person (Richard) reached out to me for follow-up assista...
What Customers Say About Us
The Custom Boxes proved their top notch quality and service when i recently had the opportunity to work with them. A team of professionals working together to make products stand out in a highly competitive market made me extremely satisfied. They are supe...
What Customers Say About Us
Your superfast delivery services allow me to meet my packaging solutions on time. The quality is exceptional however i noticed an extra small piece of paper attached with one box. Well it is acceptable as i managed to remove it without letting the box dama...
What Customers Say About Us
I was worried about my packaging solutions. My friend recommend me your website. I am glad to grab such an effective packaging boxes for you. Fully satisfied and highly recommended.
What Customers Say About Us
I recently ordered custom packaging for my business. I feel overwhelmed to tell you that I experienced a major boost in my sales in the last week. The reason must be the premium quality and outclass outlook that these boxes provide to my products. This is...
What Customers Say About Us
I had an outstanding experience with The Custom Boxes. Its customer support team is highly professional. I was confused about the design of my bakery boxes. but is talented designers have come up with stunning and functional designs. My customers love thes...
What Customers Say About Us
I placed an order for custom packaging for my business. It is such a relief to let you know that I was able to record a sharp rise in my sales for the past one week. The reason must be the premium quality and out class outlook that these boxes provide to m...
What Customers Say About Us
It was great to talk with the chat portal rep while he helped me out with all my questions and I'll be sure to order in the near future.
What Customers Say About Us
I have just received my order, and I am impressed. The boxes are superb and the delivery was superfast. Highly recommended.
What Customers Say About Us
I am totally impressed by the quality of the boxes and the service quality. The packaging was the over my expectations, and the delivery was quick. Will definitely order again.
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Material / Paper Stock We Use
When packaging is meant for protecting and prompting products, the material/paper stock ensures integrity and safety. Well-known cardboard packaging material is synonymous with durability and resilience. Kraft is delicate to take care of your fragile items. Corrugated boxes are tough to bear the tear and shear of external stresses. We have arranged the world’s finesse stock of papers full of qualities; sustainability, affordability, and elegance.
Duplex Chipboard
Grey Chipboard Cardboard
Black-Kraft
Holographic
Metallic Paper
Natural Brown Kraft
SBS C2S
Textured
White Kraft
type of Printing Methods We Use
We all have stepped into the world of digitalization. The packaging and printing have also been digitalized. Digital printing on blank eco-friendly surfaces of boxes delivers a sense of creativity. The offset printing method, though traditional yet classic, ensures consistent image resolution. The screen printing allows textured prints inside and out of the boxes. We offer all the latest types of printing methods to imprint all your thoughts on custom boxes.
Digital Print
Offset Print
Scodix Digital Enhancement
UV Print
type of inks We Use
Joyful prints and consistent brand images all are blessings of the vibrancy of printing inks. We have a wide variety of in-stock inks including funky Pantone, shiny Pantone Metallic, smooth oil-based inks, and sparkling fluorescent color ink. For bold and bright options, explore soy vegetable inks and water-based inks. Ignite your creativity- brush your ideas Now!
Fluorescent Color Inks
Oil Based Inks
Pantone
Pantone Metallic
Soy Vegetable Based Inks
Water Based Inks
Our finishing
Finishing is considered to have a crucial impact on overall aesthetics. At The Custom Boxes, we view it as more than just an eye-appealing factor; it's a statement. Customized packaging simply radiates brilliance. Based on your preferences, we can add a touch of glamour with glitter on a metallic finish. We infuse a sense of exclusivity through silver and gold foiling or coating on custom packaging. Explore the myriad of options available – discover more now.
Anti Scratch Lamination
Aqueous Coating
Lamination
Soft Touch Coating
Soft Touch/Silk Lamination Cards
Spot Gloss UV
Add- ons
We assist you in elevating beyond ordinary packaging. Add-ons are artistic touches that captivate customers' attention. These extras work wonders in enhancing the perceived value of boxes. By adding glamour to your custom packages, they also enhance functionality. Embossing, debossing, foiling, screening, PVC windows, and inserts not only ensure the safety of products but also ignite excitement in every unboxing adventure.
Cold Foil Printing
Debossing
Embossing
Full Embossing
Hot Foil Stamping
Proper Embossing
PVC Patching Cards
Ribbon Handles
Specifications
We give you complete freedom to tell your brand tale via dazzling packaging prints. Well, we don’t know what you want unless you specify us. It’s a give-and-take process; select box dimensions, choose material, and upload pictures of the most inspiring packaging. In return, we will deliver your dream packages. Fill in the specifications and get a chance to win your business game.
| Dimensions | All Custom Sizes & Shapes |
|---|---|
| Printing | CMYK, PMS, No Printing |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Quantities | 100 - 500,000 |
| Coating | Gloss, Matte, Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforation |
| Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet. |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turn Around Time | 4-6 Business Days , Rush |
At The Custom Boxes, we design custom mailer boxes that look great, protect well, and suit the way Australian businesses ship every day.
What Are Custom Mailer Boxes?
Custom mailer boxes are self-locking. They are one-piece boxes that are predominantly made of corrugated cardboard. They are actually very easy to fold. Also, they do not require any additional adhesive for joining. Thus, they are very fast and safe packers. Such boxes are found mostly in the shipping of products, online sales, and wholesale and retail delivery boxes.
In contrast to regular boxes, they are produced according to your specific requirements for size, strength, and branding. You have complete control over the dimensions, printing, colours, and inserts. This allows your packing to appear neat and professional. A look that is etched in the memory of your customers.
Custom mailer boxes help businesses:
- Protect products during shipping
- Improve unboxing experience
- Build brand recognition
- Reduce shipping damage
- Look professional and trustworthy
Why Australian Businesses Choose Mailer Boxes?
Customised mailer boxes have become a staple in Australia. It is due to their compatibility with both local and international shipping. They are light, tough, and convenient to handle. Thus, they are the perfect choice for Post and Courier deliveries in Australia.
Mailer packaging boxes are a perfect fit if you want to send products within the city. Or interstate as they offer a perfect blend of protection and presentation. That is the latest requirement of e-commerce.
Durable Material Options For Safe Delivery
Making the right selection of material for packaging comes along with the advantages of strength, safety, and cost. The Custom Boxes have materials specially made for actual shipping conditions.
Corrugated Cardboard Mailer Boxes
Corrugated mailer boxes are the most common choice. They are made with fluted layers that absorb shock and protect items during transit.
Material benefits include:
- Strong and impact-resistant
- Lightweight for affordable postage
- Suitable for e-commerce shipping
- Easy to recycle
These are ideal for e-commerce mailer boxes, postage mailer boxes, and bulk mailer boxes.
Kraft Mailer Boxes
Kraft mailer boxes are made from natural brown cardboard. They are popular with eco-conscious Australian brands.
Why brands love Kraft mailer boxes:
- Natural, earthy appearance
- Recyclable
- Biodegradable
- Strong enough for shipping
- Great for sustainable branding
White and Coloured Mailer Boxes
For brands that want a clean or bold look, we offer white mailer boxes and coloured mailer boxes.
Options include:
- White mailer boxes for a minimal look
- Black mailer boxes for luxury brands
- Blue, green, or colourful mailer boxes for creative packaging
Mailer Box Sizes and Dimensions
No two products are the same, which is why custom sizing matters. We offer full flexibility in mailer box dimensions to avoid wasted space and extra shipping costs.
Popular options include:
- Small box mailers for accessories and samples
- Standard mailer box sizes for retail products
- Custom-sized mailer boxes for unique items
- Laptop mailer boxes with added protection
Accurate sizing helps in reducing movement inside the box. And they keep the products safe.
One-Piece Mailer Boxes
Our one-piece mailer packaging boxes are designed for easy folding and fast packing. Die-cut mailer boxes are created with precision cuts. It ensures a perfect fit and also a strong locking system.
These styles:
- Save packing time
- Requires no extra tape
- Look clean and professional
- Works well for high-volume orders
Custom Printing and Design Options
Printing turns a simple box into a brand experience. We offer high-quality custom mailer box printing that helps Australian businesses stand out.
Printing Options
You can choose from:
- Custom printed mailer boxes
- Inside and outside printing
- Simple logo printing
- Full-colour brand designs
Design Features
We support:
- Personalised mailer boxes
- Custom design mailer boxes
- Mailer box sleeves and stickers
- Inserts for added protection or branding
Custom printed mailer boxes Australia brands often use help improve customer loyalty and social media sharing.
Finishing Options That Add Value
Finishes improve both the look and feel of your packaging.
Available finishes include:
- Matte finish for a soft, premium feel
- Gloss finish for bright colours
- Spot UVs that are best used for logo highlights
- Smooth surfaces
- And textured surfaces
These options work well for luxury mailer boxes and premium mailer boxes.
Benefits of Custom Printed Mailer Boxes
Custom mailer packaging boxes offer real advantages for businesses and customers alike.
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Strong Product Protection
Mailer boxes keep products safe during shipping. They protect products from bumps and drops. So only a few items get damaged.
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Better Brand Experience
A nice mailer box makes customers feel special. A good unboxing moment helps making customers trust your brand and buy from you again and again.
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Cost-Effective Shipping
Mailer boxes are lightweight. They are easy to stack. This helps lower postage costs and storage space.
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Easy to Pack
One-piece mailer boxes save time during packing. It is beneficial for e-commerce businesses that are handling daily orders.
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Eco Choice
Cardboard mailer boxes are friendly for the environment. Kraft mailer boxes also break down naturally. It makes them better for the planet.
Industries That Take Advantage of Custom Mailer Boxes
Our custom mailer boxes are trusted across many Australian industries.
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E-commerce and Online Stores
Perfect for shipping products directly to customers.
Used for monthly product deliveries. And also for brand storytelling.
It is used in clothing and accessories. Also in footwear.
Laptop mailer boxes and protective designs keep items safe.
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Retail and Gifts
Premium mailer boxes enhance presentation and value.
Bulk and Wholesale Mailer Boxes in Australia
Custom mailer boxes at wholesale prices are available for companies regardless of their size. Ordering mailer boxes in bulk is a way to lower the price of each unit without compromising on quality.
The benefits of Wholesale include:
- Reliable supply
- Competitive pricing
- Consistent box quality
- Fast turnaround times
Quality Standards You Can Trust
As a trusted Australian packaging supplier, we follow strict quality checks.
Our process includes:
- Material inspection
- Accurate die-cutting
- Print quality checks
- Strength and fit testing
- Secure packaging for delivery
This ensures your mailer boxes perform well in real shipping conditions.
Why Choose The Custom Boxes?
We understand the Australian market and shipping needs. Our team works closely with businesses to create packaging that works and looks good.
What makes us different:
- Experience with custom mailer boxes Australia-wide
- High-quality cardboard and kraft materials
- Custom size and design support
- Honest pricing and clear communication
- Reliable delivery
We focus on long-term partnerships. Instead of one-time orders.
Simple Ordering Process
Ordering custom mailer boxes with us is easy:
- Share your box requirements
- Choose size, material, and printing
- Review your design proof
- Approve production
- Receive your custom mailer boxes
Upgrade Your Packaging with Customised Mailer Boxes
Custom mailer boxes have become not just a packing solution. They are the defenders of your merchandise, the voice of your company, and the mood creators for the customers regarding your business. The proper artistic, material, and print can transform the mailer boxes into a notable part of your brand narrative.
The Custom Boxes is the company that supports the packaging of businesses in a way that is effective and impressive. We manage the requirements concerning small box mailers, luxury mailer boxes, or bulk mailer boxes and always provide support. Interpret your custom mailer boxes now and create for your patrons a delivery experience that they will not forget.
Frequently Asked Questions
A single platform to manage your end-to-end packaging workflowBelow you'll find answers to some common questions around creating a custom box. Every order is little different though, so don't hesitate to reach out with anything else you might be wondering.
We fully comprehend that packaging boxes not only present but also promote products effectively. Crafting a unique brand voice requires a fresh and innovative appearance. 'Box by Style' stands out as a distinctive feature on our official website, guiding you in selecting the perfect style for your delicate, high-selling items. Assemble various pieces of cardboard or other packaging materials to experience the final result. We infuse delight into every unboxing through exceptional interlocking. Explore creative concepts and captivate your customers with playful shapes without compromising functionality.
